Celebrating Earth Day by Using a Thermal Manikin to Combat Climate Change

How do you combat climate change and its impact on the human body in urban and desert environments? While we don’t quite have the answer yet, we are proud to say that our thermal manikin,ANDI, is helping researchers like Arizona State University’s (ASU) associate professor of mechanical engineering,Konrad Rykaczewski, find the answer. Konrad was kind enough to share how they’re using ANDI in their research, and we were thrilled to learn – just in time for Earth Day!

Thermetrics president Rick Burke recently visited Arizona State University (ASU) to drop off (and set up) the promising young man(ikin), dedicated to helping some of these brilliant minds conduct environmental research.

Thermetrics: Why did you choose ANDI for your research?

Konrad: One of the things ANDI enables over prior manikins is more accurate measurements of the heat transfer coefficient from the human body, basically measuring how much heat people lose to the surrounding air.

Usually, a manikin’s skin temperature is regulated to a fixed level above the environment temperature, and different labs measure at different temperatures. Those results feed into various models and predictions, which don’t always align.

Typically you measure how much heat the manikin loses to the environment. That includes convection and radiation exchange. The radiation exchange is difficult to account for, but if you do one experiment where you have cold air blowing over the manikin, and then the same experiment with hot air blowing over the manikin, you get a negative heat flux. From the difference between these two scenarios, you can find out what the radiation is, and you can directly account for it. No one has been able to do this before. With ANDI’s active cooling capability, this can enable measurement in a different way that hasn’t been done before, and could resolve measurement discrepancies.

Thermetrics: What are the benefits of being able to take ANDI outdoors, as opposed to only conducting research in a lab?

Konrad: If you’re going to design clothes for hot weather, it needs to move beyond just loose, lightweight clothing. With human heat transfer, details matter. If you understand how a person heats in hot conditions, you can try to find different ways to address that. Most other manikins don’t have internal cooling, so one of the things we can do on a hot summer day is set up an experiment with ANDI running in constant temperature mode and put different types of potential cooling clothing. For example, let’s say we focus on what hat is best to wear in the scorching sun. There are all these options ranging from hats that are reflective or cooled with ice packs or evaporation to maybe bit silly things like umbrella hats, and it’s not obvious what actually works, and in the lab it’s almost impossible to replicate near overhead solar radiation well. 

ANDI will help us identify a problem and determine how good or bad certain products are. Then, we can try and intelligently improve them. In regards to our basic measurements that correlate ANDI heating by different modes (convection, solar radiation, long wave radiation) to what is typically measured using state-of-the art weather stations, such information might ultimately help cities know which mechanisms to use in urban planning against the heat.

Want to learn more about ANDI?

From heat transfer to hats, we are excited to see the strides ANDI, Konrad, and the team at ASU make in urban planning against the heat. Learn more about ANDI’s work at ASU here.

ANDI teams up with Arizona State in the fight against climate change

ANDI, the world’s most advanced thermal manikin, is on a mission to make the world a better, safer place, and the team at Thermetrics is eager to get him into the hands of the leading scientists and engineers who can make that happen. 

Thermetrics president Rick Burke recently visited Arizona State University (ASU) to drop off (and set up) the promising young man(ikin), dedicated to helping some of these brilliant minds conduct environmental research.

Associate professor of mechanical engineering, Konrad Rykaczewski, and his colleagues received an NSF Major Research Instrumentation Program grant to fund ANDI in 2021. Now, several ASU students are using ANDI in their thesis on climate change and its impact on the human body and increasing temperatures in urban and desert environments. 

ANDI has been modified to enable measurements in extremely hot urban indoor and outdoor settings, including a chamber built to expose and test ANDI to other climates, like Arizona in the summer – hello, heat! – and cities even hotter than Phoenix.

According to the Arizona Burn Center, pavement and asphalt temperatures can reach up to 170 and 180 degrees Fahrenheit and cause severe burn injuries.

While Rick was thrilled to see ANDI with his new friends in the desert, he would have been remiss not to present other use cases for ANDI and Thermetrics’ manikins outside of the Southwest.

During his presentation, Rick discussed:

  • How Thermetrics manikins are being used to investigate how to regulate body temperatures of patients under anesthesia 
  • ANDI’s role in protecting people from extreme external hazards like heat and cold
  • ANDI’s role in protecting people from extreme internal hazards like heat stress and dehydration 
  • The benefits of using state of the art manikins for increased safety, cost-effectiveness, timeliness, and high quality clothing creation

After his presentation, Rick was able to tour the lab, learn more about how students are using ANDI, and even reconnect with his old friend. 


Learn more about ANDI, and the pivotal role he’s playing in climate change research here.

Celebrating International Women’s Day with our Liz Manikin

Not all heroes wear capes. Some wear sports bras. And thanks to Liz, our female manikin, it’s easier now than ever before to make sure those sports bras fit just right.

This International Women’s Day, we’re celebrating the strength and uniqueness of women and the organizations that are championing equality by making clothing specially designed for the female form.

From firefighters to athletes, our female manikins are helping companies like Nike pave the way for women to perform any role with clothing tailored to their needs.Thermetrics female manikin Liz Quoted in a recent MSN feature, Nike credited our Liz Thermal Manikin in their development of more size-inclusive and performance-optimized sports bras for women. (The team at Nike calls her Haley, but we’re hooked on the original Liz moniker!) Read the MSN article here.

Nike uses Liz for both quality control and testing, and also at earlier product development stages when designers are considering enhancement options like additional ventilation or sweat wicking.

If you’d like to join Nike in their quest to “create the best products possible for [women]” or if you’ve made great progress with your Newton or ANDI, and realize it’s time to bring on a partner that will allow you to specifically test garments on the female form, Liz is your gal!

Reach out to discuss your testing needs and learn more here:

Meet the Thermetrics Service Engineers!

To start the year off right, we thought we should begin with an important introduction:

Meet our Thermetrics Service Engineers!

Without regular servicings, even the best equipment can drift and produce inaccurate results. To ensure optimal system operation, we recommend annual calibrations by a Thermetrics-trained Service Engineer. But who exactly are the service technicians who’ll be coming to your facility to service your Thermetrics system? Come meet them!

Image and headline of Thermetrics service engineer

How long have you been with Thermetrics?

3 years 

How many years of total industry experience do you have?

3 years

How many countries have you serviced systems in?

6 countries so far

Do you have a favorite system to service, and why?

Integrated chambers because they are one of the most reliable systems. The Newton Manikin takes second place.

What’s your craziest service trip story (that can be retold in public!)?

On a recent trip with my coworker Ian, we ended up talking to a guy at the hotel bar who was intrigued by our systems. Another fellow from France joined the conversation, and we had a great conversation in French. It’s been like 10 years since I’ve spoken French. Not a crazy story, but a nice service trip memory.

It seems that everyone at Thermetrics has built or heavily modified their car. You too?

As fun as it looks, I don’t have time for car modifications between traveling and playing in my Mariachi band.

5 members of a mariachi band in an office
Image and headline of Thermetrics service engineer

How long have you been with Thermetrics?

2 years

How many years of total industry experience do you have?

3 years technical experience, 5 years customer service experience

How many countries have you serviced systems in?

3 countries. More to come!

Do you have a favorite system to service, and why?

Newton. When they are cared for with proper calibrations, they will last for a decade and easily complete over 10,000 hours of testing.

What’s your craziest service trip story (that can be retold in public!)?

On My first day in Portugal I met a great group of friends who Invited me out to experience the local culture. They took me to a poetry night at which they were performing and before I left they brought me into their home and cooked me a traditional homemade meal. It was my first time going on a trip alone and my first time in Europe and I had an amazing time.

It seems that everyone at Thermetrics has built or heavily modified their car. You too? 

I drive a lightly modified BMW E91 wagon. Most recently, I upgraded the suspension and wheels to improve the handling. It’s my favorite gear-hauler and grocery-getter because it is practical but still sporty and stylish enough to put a smile on my face every time I am behind the wheel.

A close-up photo of a blue car.
Image and headline of Thermetrics service engineer

How long have you been with Thermetrics?

Newest addition! I’ve been here for 6 months now.

How many years of total industry experience do you have?

4 years

How many countries have you serviced systems in?

4 and counting.

Do you have a favorite system to service, and why?

Definitely the flash fire cylinder. Because who doesn’t like playing with fire?

What’s your craziest service trip story (that can be retold in public!)?

Going last minute to repair the CDC’s manikin, so they could meet their deadline to present to the President of the United States.

It seems that everyone at Thermetrics has built or heavily modified their car. You too?.

Yep, she’s a lightly modified but heavily maintenanced 1995 E36 M3. For the other carheads reading this, I’ve modified the intake, full exhaust, suspension, euro lights, and replica lightweight aero.

A close-up photo of a dark car in a parking lot

How long have you been with Thermetrics?

 I started with Thermetrics in late June of ’23, and after just over half a year, I’m still excited to come to work everyday, learn something new, and work with some truly amazing people.

How many years of total industry experience do you have?

This particular industry is so unique, I feel like I have none! But I’ve been doing field service work for about 6 years, in industrial automation and manufacturing mostly.

How many countries have you serviced systems in?

U.S and Canada, but I’m going to Brazil next month.

Do you have a favorite system to service, and why?

I’d have to say the Newton Thermal Manikins, which are always complex and require special attention, but are extremely rewarding to fix.

What’s your craziest service trip story (that can be retold in public!)?

I have crazier sea stories than I have service trip stories, but if we’re being strictly professional, I’d have to say a few weeks ago in North Carolina, I accomplished 35 wet-board replacements; 140 discrete solder operations with 100% success rate!

It seems that everyone at Thermetrics has built or heavily modified their car. You too?

I’m not a car guy, but I am an enthusiastic skier. 

How to Get Your Thermetrics Testing Equipment Serviced

Email [email protected] to request a quote and our Support Team will get you on the Calibration Calendar.

Calibration is the only way to ensure that your finely-tuned equipment continues to deliver the reliable data that your product development process requires. Reach out today and let’s get you calibrated!

No-Contract Calibrations Now Available!

Your Thermetrics testing system is a piece of precision testing equipment, but without regular calibrations, even the best equipment can drift and produce inaccurate results. 

You’ve got the Ferrari of manikins in your hands, so it needs more than the basic oil change you’d give a Honda Civic. (No disrespect to Civics!). We recommend annual calibrations for all Thermetrics systems to ensure optimal system operation.

 

To that end, we’ve simplified our service offerings to help you get the calibrations that will keep your thermal system running at its optimal level.

 

Say Hello to our Easiest Service Options Yet!

If your Thermetrics system hasn’t been calibrated in over a year, or you’d like to get something on the calendar for post-warranty, we’ve streamlined the process with three clear options. Pick yours below:

How to Get Your Thermetrics Testing Equipment Serviced:

Step 1: Select the calibration option that works best for you. This is not one-size-fits-all.

Step 2: Email [email protected] to request a quote and work with our Support Team to get on the Calibration Calendar.

Step 3: Big sigh of relief! Your finely-tuned equipment will continue to deliver the reliable data that your product development process requires.

manikin servicing

Contact us today and let’s get you calibrated!

American Innovators Highlights our ANDI Manikin at Arizona State University

A recent episode of “Made in America: American Innovators” showcased the vital heat research happening at Arizona State University to reduce heat-related injuries and deaths.
 
And featured prominently was none other than our very own ANDI thermal manikin.
 

 
Come take a look at how one of the top-ranked universities in pursuit of UN sustainability goals is partnering ANDI with their own biometeorological tools to develop novel heat mitigation solutions.
 
Watch ANDI in the desert.
 
The work happening at ASU is a great example of how Thermetrics’ systems can complement and enhance your current or future testing endeavors.
 
We welcome your creative ideas for taking our systems to new heights! At Thermetrics, anything is possible (well, almost anything). If you dream it, we can build it.
 
Reach out and let’s discuss the possibilities.
 

MSN Celebrates Nike’s 50th Anniversary and our Liz Manikin

Better sports bras, anyone? Nike thinks so.

Quoted in a recent MSN feature, Nike credited our Liz Thermal Manikin in their development of more size-inclusive and performance-optimized sports bras for women. 

(The team at Nike calls her Haley, but we’re hooked on the original Liz moniker!)

Read the MSN article.

Thermetrics female manikin Liz

Nike uses Liz for both quality control and testing, and also at earlier product development stages when designers are considering enhancement options like additional ventilation or sweat wicking.

If you’d like to join Nike in their quest to “create the best products possible for [women]” or if you’ve made great progress with your Newton or ANDI, and realize it’s time to bring on a partner that will allow you to specifically test garments on the female form, Liz is your gal!

Reach out to discuss your testing needs and learn more here:

ICEE in Niagara Falls!

Sept 6th - 10th, 2022

Thermetrics was honored to be a co-sponsor of the 19th International Conference on Environmental Ergonomics (ICEE).
 
Shout out to Dr. Stephen Cheung, the ICEE Conference organizing committee, and everyone who attended the Sept 2022 conference in Niagara Falls.

Thermetrics ICEE 2022

What is ICEE?

ICEE is a biennial gathering for researchers, practitioners, and anyone with a passion for the interaction between humans, clothing, and environments. The event always includes oral and poster presentations covering a wide range of relevant and practical topics. It’s also a great chance to catch up with long-time colleagues and form new connections over good food and good laughs.
 

When and where is ICEE?

The 2022 conference took place September 6th – 10th. Overlooking the scenic Niagara Falls (that’s the Canada side), this year’s conference was hosted by Dr. Stephen S. Cheung of Brock University and featured an inspiring opening keynote by Mike Tipton.
 
We enjoyed the historical lectures, insightful scientific and research presentations, and interesting poster sessions. Great conference! Smart people, relevant content, beautiful location, and tasty food. 
 
Rick and Monet had a blast, and we’re already looking forward to the next ICEE, hosted by Seoul National University, June 2024 in Jeju Korea. Hope to see you there!
 
Team Thermetrics

What IS a Testing Continuum?

Learn how our two testing sequences support optimal performance

In our earliest days at Thermetrics, our customers helped us understand that a unidimensional approach to product testing only tells you part of the story.

The need for a comprehensive and multi-tiered testing sequence is even more apparent when the products you’re developing are the vital tools of performance and safety for end users like athletes, explorers, and everyday heroes who need top notch protection from extreme hot and cold conditions.

We’ve developed our testing instrument portfolio to cover a wide range of product evaluation needs and test standards. As our product offerings have grown, it’s become more complex to communicate how they relate within a comprehensive product development strategy. Enter our two testing continuum structures for Thermal/Moisture Management and Thermal Protection.

Let’s explore them both.

The Thermal and Moisture Management Testing Continuum

Thermetrics Thermal and Moisture Management Testing Continuum

* Want a copy of this image for your reference, or to support discussions with your team? Download this Testing Continuum.

As its name suggests, this testing continuum was created to facilitate optimal garment development, with a particular focus on quantifying heat and/or moisture transfer.

The 5 phases of the Thermal and Moisture Management Testing Continuum are:

  • Flat Sample Testing
  • Cylinder Testing
  • Thermal Manikin Testing
  • Physiology & Comfort Model Integration
  • End-User Product


1D. Flat Sample Testing
The basis of system testing starts with understanding the components. This includes accurate, repeatable measurements of thermal resistance (Rct) and vapor permeability (Ret) for single and multi-layer textiles.


2D. Cylinder Testing
Quantify the impact of undergarment and within-garment air gaps by fitting materials and layered systems on a controlled and repeatable cylinder geometry.


3D. Thermal Manikin Testing
Final products are tested for ultimate thermal and moisture management performance, combining materials, layers, and garment design features in-use on an actual body form with realistic fit.


4D. Physiology & Comfort Model Integration
Turn your manikin into a human simulator with a new software dimension that simulates complex human thermoregulation, comfort perception, and potential burn injury.


5D. End-User Product
The end user product gets its own dimension. Every stage of component and product evaluation needs to be focused on improving the user experience, whether safety, comfort, or value. Testing through the entire continuum gives your customer the confidence of ultimate product performance while keeping testing costs lower.

The Thermal Protection Testing Continuum

Thermetrics Thermal Management Testing Continuum

* Want a copy of this image for your reference, or to support discussions with your team? Download this Testing Continuum.

This testing continuum was designed to demystify the complex interactions between high heat sources, protective garments, and the brave individuals we aspire to protect. Ensuring that they receive the appropriate level of life and safety protection should not be left to chance.

The 5 phases of the Thermal Protection Testing Continuum are:

  • Flat Sample Testing
  • Cylinder Testing
  • Flame Manikin Testing
  • Burn Model Integration
  • End-User Product


1D. Flat Sample Testing
Understand and characterize materials as flat samples and materials stack-ups. This can include intrinsic thermal properties, and also performance under compression or high-intensity heat exposure.


2D. Cylinder Testing
Capture effects of air gaps, vertical orientation, and fabric dimensional change or shrinkage.


3D. Flame Manikin Testing
Evaluate finished goods on full- and partial-body manikin forms to understand the combined effects of materials, layers, and garment fit.


4D. Burn Model Integration
Estimate burn injury through a multi-node skin tissue model.

5D. End-User Product
The end user product gets its own dimension. Every stage of component and product evaluation needs to be focused on improving the user experience, whether safety, comfort, or value. Testing through the entire continuum gives your customer the confidence of ultimate product performance while keeping testing costs lower.

In conclusion…

The thoroughness of these testing continuums delivers the certainty that you’re developing products that can withstand the world’s most extreme conditions and keep every end user safe, supported, and as comfortable as possible.

Wherever you want to be on the testing continuum, Thermetrics has a solution to help you get there. Contact us directly.

Thermetrics Hosts ASTM Week ‘Fire and Ice’ Event

On the cusp of the summer 2022 season, the Thermetrics team was delighted to open our factory doors for an evening we won’t forget anytime soon.

 

Our “Fire and Ice” event included manikin factory tours, flash fire cylinder demonstrations, and a steady supply of spicy margaritas, of course.

 

thermetrics flash fire demo
One of the evening’s Flash Fire Cylinder demonstrations

And who can forget the delight of our Lead Service Engineer, Daniel Corona, surprising us all with a musical performance alongside his talented band, Mariachi Alma Nueva. 

 

Mariachi Alma Nueva, featuring our very own Daniel Corona, second from right

However, the greatest highlight of the evening was connecting with long-time colleagues and new acquaintances in person. Our deepest thanks to everyone who attended!

 

thermetrics astm fire and ice event
Selfie fun with our ANDI Manikin!

If you’d like to be notified about future Thermetrics events, please drop your email in the box below.

 

And safe travels back home for all our non-local attendees!

 

Rick Burke and Team Thermetrics